York 92% GY 9 (Upflow) Manuel d'installation

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035-17736-003 Rev. A (0504)
HIGH EFFICIENCY
TUBULAR HEAT EXCHANGER SERIES
MODELS: 92% GF9 / GM9 / GY9 (Upflow)
60 - 120 MBH INPUT
(17.6 - 35.1 KW) INPUT
INSTALLATION MANUAL
EFFICIENCY
RATING
CERTIFIED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
TABLE OF CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TWINNING AND STAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . . .10
CONDENSATE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .18
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
LIST OF FIGURES
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Furnace Base Rectangular Blockoff Panel . . . . . . . . . . . . . . . . . . . . . 5
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Line Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heating and Cooling Thermostat Connections . . . . . . . . . . . . . . . . . . 8
Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . . . 9
Single Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . 10
Two-Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 10
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . .13
Double Horizontal Sealed Combustion Air and Vent Termination . . .14
Double Vertical Sealed Combustion Air and Vent Termination . . . . .14
External Horizontal Vent Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Sealed Combustion Air Intake Connection and Vent Connection . . .14
Combustion Airflow Path Through The Furnace Casing to the
Burner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . .16
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . .17
Condensate Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Pressure Switch Tube Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Typical Heat/Cool Speed Tap Connections . . . . . . . . . . . . . . . . . . . .21
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Minimum Duct Sizing For Proper Airflow . . . . . . . . . . . . . . . . . . . . . . . 4
Round Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Filter Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
High Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Combustion Air Intake and Vent Connection Size at Furnace
(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Combustion Air Supply and Vent Piping . . . . . . . . . . . . . . . . . . . . . . .11
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Unconfined Space Minimum Area in Square Inch . . . . . . . . . . . . . . .15
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Blower Performance CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Filter Performance - Pressure Drop Inches W.C. and (kPa) . . . . . . . .22
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

035-17736-003 Rev. A (0504)HIGH EFFICIENCYTUBULAR HEAT EXCHANGER SERIESMODELS: 92% GF9 / GM9 / GY9 (Upflow)60 - 120 MBH INPUT(17.6 - 35.1 KW) INPUTINS

Page 2

035-17736-003 Rev. A (0504)10 Unitary Products GroupContinuous Fan - On a thermostat call for continuous fan (G signal),both furnace blowers will come

Page 3 - SECTION II: DUCTWORK

035-17736-003 Rev. A (0504)Unitary Products Group 11COMBUSTION AIR/VENT PIPE SIZINGSelect the correct size from Table 9. The size will be determined b

Page 4 - CONNECTION

035-17736-003 Rev. A (0504)12 Unitary Products GroupVENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is lo

Page 5 - RETURN PLENUM CONNECTION

035-17736-003 Rev. A (0504)Unitary Products Group 13VENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations.1

Page 6 - SECTION IV: GAS PIPING

035-17736-003 Rev. A (0504)14 Unitary Products Group EXTERNAL HORIZONTAL VENT DRAIN When installing the furnace with a horizontal vent configuration i

Page 7 - SECTION V: ELECTRICAL POWER

035-17736-003 Rev. A (0504)Unitary Products Group 15Ambient Combustion Air Supply This type installation will draw the air required for combustion fro

Page 8

035-17736-003 Rev. A (0504)16 Unitary Products GroupVent and Supply (Outside) Air Safety Check ProcedureFollow the procedure in ANSI Z223.1 National F

Page 9

035-17736-003 Rev. A (0504)Unitary Products Group 17Specially Engineered InstallationsThe above requirements shall be permitted to be waived where spe

Page 10 - VENT SYSTEM

035-17736-003 Rev. A (0504)18 Unitary Products Group4. Blockage of condensate drain piping.LIMIT CONTROLSThere is high temperature limit control locat

Page 11 - Unitary Products Group 11

035-17736-003 Rev. A (0504)Unitary Products Group 19In the USA use the following formula to calculate the furnace input.For natural gas multiply the h

Page 12 - US Installation

035-17736-003 Rev. A (0504)2 Unitary Products GroupSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use w

Page 13 - OVERHANG

035-17736-003 Rev. A (0504)20 Unitary Products GroupIMPORTANT: The inlet gas pressure operating range table specifieswhat the minimum and maximum gas

Page 14 - COMBUSTION AIR

035-17736-003 Rev. A (0504)Unitary Products Group 21ADJUSTMENT OF TEMPERATURE RISEThe temperature rise, or temperature difference between the return a

Page 15 - Unitary Products Group 15

035-17736-003 Rev. A (0504)22 Unitary Products GroupNOTES:1. Airflow expressed in standard cubic feet per minute (CFM) and in cubic meters per minute

Page 16 - Ventilated Combustion Air

035-17736-003 Rev. A (0504)Unitary Products Group 23APPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOWTo determine the approximate airflow of t

Page 17 - SECTION IX: SAFETY CONTROLS

Subject to change without notice. Printed in U.S.A. 035-17736-003 Rev. A (0504)Copyright © by York International Corp. 2004. All rights reserved. Supe

Page 18 - ADJUSTMENTS

035-17736-003 Rev. A (0504)Unitary Products Group 3INSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transit

Page 19 - Unitary Products Group 19

035-17736-003 Rev. A (0504)4 Unitary Products GroupDUCTWORK INSTALLATION AND SUPPLY PLENUM CONNECTIONAttach the supply plenum to the furnace outlet du

Page 20 - Natural Gas Propane (LP)

035-17736-003 Rev. A (0504)Unitary Products Group 5If a matching cooling coil is used, it may be placed directly on the fur-nace outlet and sealed to

Page 21 - Unitary Products Group 21

035-17736-003 Rev. A (0504)6 Unitary Products GroupSECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a filter. A high velocit

Page 22 - FILTER PERFORMANCE

035-17736-003 Rev. A (0504)Unitary Products Group 7Gas piping may be connected from either side of the furnace using anyof the gas pipe entry knockout

Page 23 - DETERMINE SYSTEM AIRFLOW

035-17736-003 Rev. A (0504)8 Unitary Products GroupELECTRICAL POWER CONNECTIONSField wiring to the unit must be grounded. Electric wires that are fiel

Page 24 - SECTION XI: WIRING DIAGRAM

035-17736-003 Rev. A (0504)Unitary Products Group 9SECTION VI: TWINNING AND STAGINGNOTE: You can twin two furnaces that have the same integrated contr

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