York CZF Manuel d'installation

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562156-UIM-A-0610
R-410A
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 16 SEER - CZF / AC6B / AL6B SERIES
2 TO 5 TONS
INSTALLATION MANUAL
LISTED
ISO 9001
Certified Quality
Management System
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 5
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . 11
AC CONTROL BOARD FUNCTIONALITY . . . . . . . . . . . . . 12
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LIST OF FIGURES
Typical Installation with Required Clearances . . . . . . . . . . . . 3
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Communications Harness Connection . . . . . . . . . . . . . . . . . . 6
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Communicating AC with Communicating
Air Handler or Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Communicating AC with Non-Communicating Air Handler
or Furnace using Communicating Interface Control . . . . . . . . 7
Thermostat Wiring – Single Stage Air Conditioner
(with AC control) – PSC Air Handler . . . . . . . . . . . . . . . . . . . . 8
Thermostat Wiring – Single Stage Air Conditioner
(with AC control) – VS Air Handler . . . . . . . . . . . . . . . . . . . . . 9
Thermostat Wiring – Single Stage Air Conditioner
(with AC control) – Modulating Furnace . . . . . . . . . . . . . . . . 10
Wiring Diagram (2 - 4 Ton) . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Diagram (5 Ton) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIST OF TABLES
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . 12
TEST Input Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operational Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operational Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sensor or Switch Fault Codes . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Related Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for the highest sales volume evaporator plus 15 feet of
field supplied lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some system
combinations, elevation differences, or total line lengths. See tabular
data sheet provided in unit literature packet for charge requirements.
Refer to Application Data covering “General Piping Recommendations
and Refrigerant Line Length” (Part Number 247077).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

562156-UIM-A-0610R-410AOUTDOOR SPLIT-SYSTEM AIR CONDITIONINGMODELS: 16 SEER - CZF / AC6B / AL6B SERIES2 TO 5 TONSINSTALLATION MANUALLISTEDISO 9001Cert

Page 2

562156-UIM-A-061010 Johnson Controls Unitary Products FIGURE 12: Thermostat Wiring – Single Stage Air Conditioner (with AC control) – Modulating Furna

Page 3 - MUST BE WEATHERPROOF

562156-UIM-A-0610Johnson Controls Unitary Products 11SECTION VI: SYSTEM CHARGE1. The factory charge in the outdoor unit includes enough charge forthe

Page 4

562156-UIM-A-061012 Johnson Controls Unitary Products3. If the coil needs to be cleaned, use clean water to wash dust, dirt,and debris from outdoor co

Page 5 - SECTION IV: EVACUATION

562156-UIM-A-0610Johnson Controls Unitary Products 13LED DIAGNOSTIC INDICATORSThe control includes two LED’s that display diagnostic information.LED1

Page 6 - CONTROL BOARD

562156-UIM-A-061014 Johnson Controls Unitary ProductsFAULT CODE DISPLAYThe control will display any fault code that is currently active using theLED’s

Page 7 - DEHUMIDIFICATION CONTROL

562156-UIM-A-0610Johnson Controls Unitary Products 15COOLING OPERATIONFirst-Stage Cooling OperationDuring first-stage cooling operation, the control w

Page 8

562156-UIM-A-061016 Johnson Controls Unitary ProductsSECTION IX: WIRING DIAGRAM FIGURE 13: Wiring Diagram (2 - 4 Ton)

Page 9

562156-UIM-A-0610Johnson Controls Unitary Products 17 FIGURE 14: Wiring Diagram (5 Ton)

Page 10 - 562156-UIM-A-0610

Subject to change without notice. Published in U.S.A. 562156-UIM-A-0610Copyright © 2010 by Johnson Controls, Inc. All rights reserved. Supersedes: Not

Page 11 - SECTION VI: SYSTEM CHARGE

562156-UIM-A-06102 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transi

Page 12 - FUNCTIONALITY

562156-UIM-A-0610Johnson Controls Unitary Products 3GROUND INSTALLATIONThe unit may be installed at ground level on a solid base that will notshift or

Page 13

562156-UIM-A-06104 Johnson Controls Unitary ProductsThe outdoor condensing unit must be connected to the indoor evapora-tor coil using field supplied

Page 14

562156-UIM-A-0610Johnson Controls Unitary Products 52. Remove the cap and Schrader core from both the liquid and vaporservice valve service ports at t

Page 15

562156-UIM-A-06106 Johnson Controls Unitary ProductsFIELD CONNECTIONS POWER WIRING1. Install the proper size weatherproof disconnect switch outdoors a

Page 16 - SECTION IX: WIRING DIAGRAM

562156-UIM-A-0610Johnson Controls Unitary Products 7CFM SELECTION BOARD SETTINGSFor proper system operation the CFM Selection Board jumpers must beset

Page 17

562156-UIM-A-06108 Johnson Controls Unitary ProductsFor additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” docu

Page 18 - Norman, OK 73069

562156-UIM-A-0610Johnson Controls Unitary Products 9 FIGURE 11: Thermostat Wiring – Single Stage Air Conditioner (with AC control) – VS Air Handler09$

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