York CSA DH 036 Spécifications

Naviguer en ligne ou télécharger Spécifications pour Climatiseurs à système divisé York CSA DH 036. York CSA DH 036 Specifications Manuel d'utilisatio

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InstallatIon and staRtUP InstRUCtIons
YORK SOLUTION
AIR HANDLING UNITS
Supersedes 102.20-N1 (1108)
Form 102.20-N1 (1109)
OUTDOOR UNIT
INDOOR UNIT
LD09624
LD09688
YORK SOLUTION INDOOR AND OUTDOOR MODELS
Renewal Parts
Form 102.20-RP1
With P/N contact Balt. Parts
(800) 932-1701
Manufactured or specialty parts
contact
Airside (800) 545-7814
Vue de la page 0
1 2 3 4 5 6 ... 139 140

Résumé du contenu

Page 1 - AIR HANDLING UNITS

InstallatIon and staRtUP InstRUCtIonsYORK SOLUTIONAIR HANDLING UNITSSupersedes 102.20-N1 (1108)Form 102.20-N1 (1109)OUTDOOR UNITINDOOR UNITLD09624LD09

Page 2 - IMPORTANT!

JOHNSON CONTROLS10FORM 102.20-N1 (1109)THIS PAGE INTENTIONALLY LEFT BLANK

Page 3

JOHNSON CONTROLS2-70FORM 102.20-N1 (1109)InstallationInstallation of a 2” Prelter In Combination with a Single Header Final FilterThese instructions

Page 4

2-71JOHNSON CONTROLSFORM 102.20-N1 (1109)24. Repeat the latch installation with the remaining latches. Note the orientation of the latch to th

Page 5 - TABLE OF CONTENTS

JOHNSON CONTROLS2-72FORM 102.20-N1 (1109)Installation4. Repeat the latch installation with the remaining latches; note the orientation of the l

Page 6

2-73JOHNSON CONTROLSFORM 102.20-N1 (1109)27. Repeat the installation for the remaining prelter latches.8. Place the prelter against the face of th

Page 7

JOHNSON CONTROLS2-74FORM 102.20-N1 (1109)InstallationVISUAL CONTROL FILTER CLAMPS FOR HEPA FILTERSPart Number Latch Model Number Length (L)029-22081-0

Page 8

2-75JOHNSON CONTROLSFORM 102.20-N1 (1109)2SINGLE FILTER CLAMPDOUBLE FILTER CLAMPSDOUBLE FILTER CLAMPT-SECTIONST-SECTIONPERIMETERSECTIONLD09657FIG. 2-1

Page 9

JOHNSON CONTROLS2-76FORM 102.20-N1 (1109)THIS PAGE INTENTIONALLY LEFT BLANK

Page 10 - FORM 102.20-N1 (1109)

3-1JOHNSON CONTROLSFORM 102.20-N1 (1109)3Rotating parts and electrical shock hazards exist. Lock out and tag out the fan motor(s) and heat power

Page 11 - LIST OF FIGURES

JOHNSON CONTROLS3-2FORM 102.20-N1 (1109)StartupDo not remove functional bolts from seismic isolators (see Fig. 3-6).19. Ensure damper linkage is

Page 12 - LIST OF FIGURES (CONT'D)

3-3JOHNSON CONTROLSFORM 102.20-N1 (1109)3PRE START UP FAN ASSEMBLY INSPECTIONWhen the unit is removed from long- term storage moisture laden bearing g

Page 13

11JOHNSON CONTROLSFORM 102.20-N1 (1109)LIST OF FIGURESFIG. 1 – CUTAWAY OF YORK SOLUTION SHOWING VARIOUS SEGMENTS ...

Page 14

JOHNSON CONTROLS3-4FORM 102.20-N1 (1109)StartupSee Fig. 3-4 for TEFC.IsolatorsCheck fan base isolators and thrust restraints for proper adjustment.1.

Page 15 - LIST OF TABLES

3-5johnson controlsForM 102.20-n1 (1109)3Check Operation of DampersEnsure unit will not operate with all dampers closed.Linkage design and/or dampe

Page 16

JOHNSON CONTROLS3-6FORM 102.20-N1 (1109)StartupTypical Actuators LocationsJohnson Controls standard actuators are direct coupled on damper jackshaft.B

Page 17 - INTRODUCTION

3-7JOHNSON CONTROLSFORM 102.20-N1 (1109)3Energize Fan Motor(s)1. Observe fan(s) for smooth operation.2. Check motor nameplate Full Load Amp rating.3

Page 18

JOHNSON CONTROLS3-8FORM 102.20-N1 (1109)StartupCheck Doors and Latches for Proper AdjustmentSee IOM Section 5 “Door Handle/Latch Replacement and Adjus

Page 19 - SEGMENT IDENTIFICATION

3-9JOHNSON CONTROLSFORM 102.20-N1 (1109)3Keep hands away from rotating wheel! Contact with rotating wheel can cause physical injury.Start-Up Procedu

Page 20 - Solution Unit Model Number

JOHNSON CONTROLS3-10FORM 102.20-N1 (1109)StartupFIG. 3-12 – SEGMENT RETAINERFIG. 3-13 – DIAMETER SEAL ADJUSTMENTFIG. 3-11 – ENERGY RECOVERY WHEEL - PU

Page 21 - AHU 9-10

3-11JOHNSON CONTROLSFORM 102.20-N1 (1109)3Your gas burner has been carefully inspected and tested at the factory; however, different conditions at the

Page 22

JOHNSON CONTROLS3-12FORM 102.20-N1 (1109)StartupAir Handler Pre Start Checks• Verify air handler has had proper start up and airow is at design maxi

Page 23 - 1.0 PRE-INSTALLATION

3-13JOHNSON CONTROLSFORM 102.20-N1 (1109)310. Visually check that the high temperature safety limit is set for a 200-230°F range. The limit switch is

Page 24 - OFFLOADING LONG UNITS

JOHNSON CONTROLS12FORM 102.20-N1 (1109)FIG. 2-28 – INSTALLING BOLTS AFTER PULLING UNITS TIGHT TOGETHER ...2-20FIG. 2-2

Page 25 - Shackles

JOHNSON CONTROLS3-14FORM 102.20-N1 (1109)StartupFIG. 3-17 – DRAFT OVER FIRE TEST PORT5. Observe the gas manifold pressure and compare to data on the

Page 26

3-15JOHNSON CONTROLSFORM 102.20-N1 (1109)37. Using the signal generator, cycle the burner to check capacity modulation. Observe valve/damper actuat

Page 27

JOHNSON CONTROLS3-16FORM 102.20-N1 (1109)Startup BURNER ASSYID MOTORFLOWPITCH112431234FootLD12912FIG. 3-21 – GAS FURNACE CONDENSATE DRAIN TRAPFailure

Page 28 - Pre-installation

3-17JOHNSON CONTROLSFORM 102.20-N1 (1109)3GAS HEAT SEGMENT MODEL NUMBER NOMENCLATUREB 100 U 3 L G G A AREV LEVELDF SIZE/CAPACITY MBHCODECOMPLIANCEBURN

Page 29

JOHNSON CONTROLS3-18FORM 102.20-N1 (1109)StartupTABLE 3-2 – NATURAL GAS PRESSURE REQUIREMENTS (INCHES WC)MAXIMUM ALLOW INLET PRESSURE MINIMUM INLET P

Page 30

3-19JOHNSON CONTROLSFORM 102.20-N1 (1109)3INLET SIZE (NPT)A03 U03 F03 R03 A10 U10 F10 R10 A25 U25 F25 R25GAS BURNER PIPING/GAS BURNER TURN DOWNANSI 3U

Page 31 - 2.0 INSTALLATION

JOHNSON CONTROLS3-20FORM 102.20-N1 (1109)StartupFIG. 3-22 – GAS FURNACE FUEL VENTING SYSTEMLD13304RACEWAYSIDE PANELFURNACEOUTPUT15 21.8320 21.8325 21.

Page 32

3-21JOHNSON CONTROLSFORM 102.20-N1 (1109)3FIG. 3-23 – GAS FURNACE FUEL VENTING SYSTEMLD13305RACEWAYSIDE PANELPIPE CHASEIDFANTRANSITIONPIECE6"L SL

Page 33

JOHNSON CONTROLS3-22FORM 102.20-N1 (1109)StartupConnect Signal Generator here for test and start upJumper may be required here for test and start upFI

Page 34 - LD09616G

3-23JOHNSON CONTROLSFORM 102.20-N1 (1109)3CFM TEMPERATURE RISE (°F)INTERNAL PRESSURE DROP “ WC DF-15 DF-20 DF-25 91 -- -- 0.17 68 91 -- 0

Page 35 - 2-3, 2-4 and 2-5)

13JOHNSON CONTROLSFORM 102.20-N1 (1109)FIG. 2-70 – HOT WATER PIPING WITH DIVERTING VALVE ...

Page 36 - General Requirements

JOHNSON CONTROLS3-24FORM 102.20-N1 (1109)StartupCFM TEMPERATURE RISE (°F)INTERNAL PRESSURE DROP “ WC DF-125 DF-150 89 -- 0.48 83 -- 0.56

Page 37 - ASSEMBLY OF SHIPPING SPLITS

3-25JOHNSON CONTROLSFORM 102.20-N1 (1109)3FIG. 3-25 – MINIMUM AIR VELOCITY REQUIRED FOR SAFE OPERATION24681012141601002200 300 400 500 600 700 800 900

Page 38

JOHNSON CONTROLS3-26FORM 102.20-N1 (1109)StartupFIG. 3-26 – PRESSURE PROBE DIRECTIONFIG. 3-27 – AIRFLOW SWITCH CONNECTIONSTOP VIEW OF UNITPOSITIVE PRE

Page 39

3-27johnson controlsForM 102.20-n1 (1109)3FIG. 3-28 – AIR hAndleR stARt-up checklIst, FORM 100.00-cl1

Page 40

JOHNSON CONTROLS3-28FORM 102.20-N1 (1109)StartupTABLE 3-5 – INSPECTION REQUIREMENTSITEMYORK SOLUTION INSTRUCTION LOCATION Pre Start-up

Page 41

3-29JOHNSON CONTROLSFORM 102.20-N1 (1109)3ITEMYORK SOLUTION INSTRUCTIONS 

Page 42

102.20-N1 (1109)Replaces 102.20-N1 (1108)

Page 43

literature supplementForm No.:Supersedes:File with:Subject:102.20-N1 (LS01)New Release 102.20-N1 (1108) 102.20-NOM1(105)Installation, Operating and Ma

Page 44

5. Supply conductors for heaters rated less than 50 KW, must be sized at 125% of rated load. On heat-ers rated 50 KW and more, the supply conductors

Page 45 - SPLIT ANGLE

AIR FLOW REQUIREMENTSCalculate KW per square foot of duct area as: (see step 12)heater namplate KWduct area (Sq.Ft.)FIG. 1 - MINIMUM AIR VELOCITY REQU

Page 46

JOHNSON CONTROLS14FORM 102.20-N1 (1109)FIG. 2-108 – FRAME WITH 4 LATCHES INSTALLED. ...

Page 47 - WHEN AT SHIPPING SPLIT

©2009 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53203www.johnsoncontrols.comPrinted in USA 102.20-N1 (509)New Release

Page 48 - (see Fig. 2-25)

15JOHNSON CONTROLSFORM 102.20-N1 (1109)LIST OF TABLESTABLE 1 – SEGMENT IDENTIFICATION ...

Page 49 - Connectors

JOHNSON CONTROLS16FORM 102.20-N1 (1109)THIS PAGE INTENTIONALLY LEFT BLANK

Page 50

17JOHNSON CONTROLSFORM 102.20-N1 (1109)GENERALThis manual has been prepared as a guide for installing, operating and maintaining YORK Solution

Page 51 - FIG. 2-29 – TIERED UNIT

JOHNSON CONTROLS18FORM 102.20-N1 (1109)Economizer System - TypicalThe Economizer system could typically consist of:• Outdoor and return air dampers.•

Page 52

19JOHNSON CONTROLSFORM 102.20-N1 (1109)SEGMENT IDENTIFICATIONRefer to Tables 1 and 2 for segment identication and nomenclature.TABLE 1 – SEGMENT IDEN

Page 53 - (ENERGY RECOVERY WHEEL SHOWN)

This equipment is a relatively complicated apparatus. During installation, operation, maintenance or service, individuals may be exposed to certain co

Page 54

JOHNSON CONTROLS20FORM 102.20-N1 (1109)TABLE 2 – UNIT NOMENCLATURE-X-DESIGNAXTCODE1217I INDOOR UNIT 27O OUTDOOR UNIT 284044465058630 NO1 YES27,30,33,3

Page 55 - BLADE LINKAGE

21JOHNSON CONTROLSFORM 102.20-N1 (1109)Unit ID LabelThe Unit ID Label contains the Model number, Serial/Date Code, Job Identication number, Segm

Page 56 - LD12029A

JOHNSON CONTROLS22FORM 102.20-N1 (1109)Filter ID LabelFigure 7 shows a typical Filter Label with Filter Segment and Filter List.Direction of A

Page 57 - P/N 026-33715-002

1-1JOHNSON CONTROLSFORM 102.20-N1 (1109)1RECEIVINGAll units leaving the plant have been inspected to ensure the shipment of quality products. All reas

Page 58

JOHNSON CONTROLS1-2FORM 102.20-N1 (1109)Pre-installationOff-LoadingProper rigging and handling of the equipment is mandatory during unloading a

Page 59

1-3JOHNSON CONTROLSFORM 102.20-N1 (1109)1ShacklesRefer to Fig. 1-4 for proper lifting with hook and shackle at corners. Refer to Fig. 1-5 fo

Page 60 - AIR HANDLER

JOHNSON CONTROLS1-4FORM 102.20-N1 (1109)Pre-installationSTORAGEShort-Term StorageIndoor Units:Under no circumstances should out-door storage be used O

Page 61 - LD12561A

1-5JOHNSON CONTROLSFORM 102.20-N1 (1109)1Long-Term StorageLong-term storage is considered any period beyond six (6) months from date of sh

Page 62 - LD12035A

johnson controls1-6ForM 102.20-n1 (1109)Pre-installationFIG. 1-7 – LONG-TERM STORAGE REQUIREMENT - FIELD PREPARATION, FORM 50.23-NM3

Page 63 - Application

1-7johnson controlsForM 102.20-n1 (1109)1FIG. 1-8 – LONG-TERM STORAGE PERIODIC CHECKLIST AND LOGS, FORM 50.23-CL3

Page 64

3JOHNSON CONTROLSFORM 102.20-N1 (1109)In complying with Johnson Controls policy for continuous product improvement, the information containe

Page 65

JOHNSON CONTROLS1-8FORM 102.20-N1 (1109)THIS PAGE INTENTIONALLY LEFT BLANK

Page 66

2-1JOHNSON CONTROLSFORM 102.20-N1 (1109)2Do not weld or use torches on the ex-terior or interior of the unit housing. The housing contains polyuretha

Page 67 - RECOVERY WHEEL

JOHNSON CONTROLS2-2FORM 102.20-N1 (1109)InstallationMountingUnits must be installed in such a manner as to provide enough elevation for properly d

Page 68

2-3JOHNSON CONTROLSFORM 102.20-N1 (1109)2Curb Assembly and Installation Instructions See Fig. 2-21. Unpack shipping package, layout pieces and

Page 69 - LD11594A

JOHNSON CONTROLS2-4FORM 102.20-N1 (1109)InstallationFIG. 2-2 – TYPICAL CURB ASSEMBLYLD09616GTYPICAL CURB SECTION FORUNITS WITH BASE RAILTYPICAL CURB S

Page 70

2-5JOHNSON CONTROLSFORM 102.20-N1 (1109)2ClearanceAllow sufcient space around the unit for removing the access panels and various parts of the unit.

Page 71

JOHNSON CONTROLS2-6FORM 102.20-N1 (1109)InstallationCeiling Suspended UnitsIt is recommended that support is structurally engineered to prevent

Page 72

2-7JOHNSON CONTROLSFORM 102.20-N1 (1109)2See Fig. 2-7.• Drill with adjustable torque.• No. 3 Phillips bit.• Allen wrench set.• Nut setter - Sizes

Page 73 - FIG. 2-64 – HUMIDIFIER POINTS

JOHNSON CONTROLS2-8FORM 102.20-N1 (1109)InstallationFIG. 2-8 – SECOND TIER TIE-DOWN FASTENER PACK P/N 386-03419-000 (4 each per pack) Raceway Lifting

Page 74 - 

2-9JOHNSON CONTROLSFORM 102.20-N1 (1109)2FIG. 2-12 – PIPE CHASE, HOODS & SEAM CAPSFloor, Wall & Indoor Top Seam Cap1/4" x 2" Neopren

Page 75 - SIDE CONNECTIONS

JOHNSON CONTROLS4FORM 102.20-N1 (1109)THIS PAGE INTENTIONALLY LEFT BLANK

Page 76

JOHNSON CONTROLS2-10FORM 102.20-N1 (1109)InstallationFIG. 2-13 – MISCELLANEOUS PARTS FOR OPTIONSHUMIDIFIERSOptional Steam humidiers, when selecte

Page 77

2-11JOHNSON CONTROLSFORM 102.20-N1 (1109)2FIG. 2-14 – HARDWARE, GASKETING, CAULK, PAINT AND TAPELD13771Never use silicone caulk/seal-ant or caulk/seal

Page 78

JOHNSON CONTROLS2-12FORM 102.20-N1 (1109)InstallationFIG. 2-15 – SHIPPING SPLIT EXAMPLESLD09620CTOP SPLITBOTTOM SPLIT - RACEWAY W/ LUGBOTTOM SPLIT - R

Page 79

2-13JOHNSON CONTROLSFORM 102.20-N1 (1109)2Assembly of Outdoor UnitSee rigging suggestions and details in Section 1. Failure to follow these guideline

Page 80 - VIFB and IFB

JOHNSON CONTROLS2-14FORM 102.20-N1 (1109)Installation6. Place the next section on the curb about 4" from the section already placed.7. At this

Page 81 - Shipping Bolts (VIFB Only)

2-15JOHNSON CONTROLSFORM 102.20-N1 (1109)2After wiring connections are made and before proceeding with assembly, the top shipping split angle will n

Page 82

JOHNSON CONTROLS2-16FORM 102.20-N1 (1109)Installation13. Apply a 1/4" bead of caulking to the exterior of the seam. Trowel the bead leve

Page 83

2-17JOHNSON CONTROLSFORM 102.20-N1 (1109)2Assembly of Indoor UnitSee rigging suggestions and details in Section 1. Failure to follow these guidelines

Page 84

JOHNSON CONTROLS2-18FORM 102.20-N1 (1109)InstallationFIG. 2-24 – REMOVE AND REPOSITION SHIPPING SPLIT ANGLESECURE TOGETHER USING 3/8" X 3/4"

Page 85 - Face Split

2-19JOHNSON CONTROLSFORM 102.20-N1 (1109)2LD13374LD13773AConnectors3. Attach power pulls or come-a-longs to the rst section. Use the lifting lugs o

Page 86 - STANDARD

5JOHNSON CONTROLSFORM 102.20-N1 (1109)TABLE OF CONTENTSGENERAL SAFETY GUIDELINES ...

Page 87

JOHNSON CONTROLS2-20FORM 102.20-N1 (1109)Installation7. Start pulling the sections together. Pull evenly on both sides.a) Be sure all of the electr

Page 88

2-21JOHNSON CONTROLSFORM 102.20-N1 (1109)2These brackets are used to secure the top segment to the bottom segment. After nal alignment, bolt

Page 89

JOHNSON CONTROLS2-22FORM 102.20-N1 (1109)InstallationBe sure all of the electrical or control wires or tubes in both tiers are clear.2. Install (4) s

Page 90

2-23JOHNSON CONTROLSFORM 102.20-N1 (1109)2A 3/16" ALLEN HEAD SCREWS IN RACEWAY CORNERS AT ENDS OF ALL SEGMENTS JOINING TOGETHER; MUST BE REMOVE

Page 91 - static pressure

JOHNSON CONTROLS2-24FORM 102.20-N1 (1109)Installation7. Each hood is to be centered over the width of the opening. All hoods, especially those con-t

Page 92 - Effective Duct Length

2-25JOHNSON CONTROLSFORM 102.20-N1 (1109)2FIG. 2-35 – DIRECT COUPLED ON JACKSHAFTDAMPERSELF DRILLING SCREWSEDGE CLIP025-39067-002ACTUATOR SHAFT CLAMPR

Page 93 - FLANGED DUCTS OR SLEEVES:

JOHNSON CONTROLS2-26FORM 102.20-N1 (1109)InstallationDistortion will result in unreliable blade operation.2. Remove 16 gauge shipping plate from ai

Page 94

2-27JOHNSON CONTROLSFORM 102.20-N1 (1109)2Actuator Installation Mutlizone (MZ) - Field SuppliedWhen actuators are eld supplied on multizone dam

Page 95 - FIG. 2-97A – TYPICAL FILTERS

JOHNSON CONTROLS2-28FORM 102.20-N1 (1109)InstallationV-Ray lamps (tubes) have all four contact prongs on one end of the lamp (tube). The lamp ts i

Page 96 - 2-13/16"2-13/16"

2-29JOHNSON CONTROLSFORM 102.20-N1 (1109)2AIR MEASURING DEVICE CONNECTIONS (WHEN PROVIDED)Air Measuring at The Fan InletsCOMETER is a probe attach

Page 97 - Single Filter Application

JOHNSON CONTROLS6FORM 102.20-N1 (1109)2.0 INSTALLATION ...

Page 98

JOHNSON CONTROLS2-30FORM 102.20-N1 (1109)Installation1. Preparationa) Pinpoint the exact location to attach the pipe chase.b) Ensure enough space

Page 99

2-31JOHNSON CONTROLSFORM 102.20-N1 (1109)23. Attach Pipe Chasea) Set the pipe chase on the pipe chase curb three inches away from the air ha

Page 100 - Installation

JOHNSON CONTROLS2-32FORM 102.20-N1 (1109)Installationb) Add a small bead of caulking to the exterior vertical seam between the air handler and the p

Page 101 - DO NOT USE

2-33JOHNSON CONTROLSFORM 102.20-N1 (1109)2d) Attach the cover angle to the air handler and pipe chase panels. Install self drilling screws removed e

Page 102

JOHNSON CONTROLS2-34FORM 102.20-N1 (1109)InstallationRACEWAYSIDE PANELPIPE CHASEIDFANTRANSITIONPIECECONTAINMENTBAND SET &GASKET, 1" THK X 3&q

Page 103

2-35JOHNSON CONTROLSFORM 102.20-N1 (1109)2 BURNER ASSYID MOTORFLOWPITCH112431234FootLD12912FIG. 2-53 – GAS FURNACE CONDENSATE DRAIN TRAP3. Condensat

Page 104 - 029-22082

JOHNSON CONTROLS2-36FORM 102.20-N1 (1109)InstallationDO NOT PENETRATE any main or auxiliary drain pan.DO NOT PENETRATE roof of out-door unit.DO NOT PE

Page 105 - LD06646A

2-37JOHNSON CONTROLSFORM 102.20-N1 (1109)2POWER CONNECTIONSSingle Point PowerSingle Point Power when ordered provides the installer with a main discon

Page 106

JOHNSON CONTROLS2-38FORM 102.20-N1 (1109)InstallationGas Heat OptionWiring of this device is the responsibility of the installer if Single Point Power

Page 107 - 3.0 STARTUP

2-39JOHNSON CONTROLSFORM 102.20-N1 (1109)2Hook up power (see Fig. 2-59 for power terminals and Fig. 2-58 for control panel component location)

Page 108 - ENCLOSURE DOOR

7JOHNSON CONTROLSFORM 102.20-N1 (1109)POWER CONNECTIONS ...

Page 109 - TIE DOWN BOLTS

JOHNSON CONTROLS2-40FORM 102.20-N1 (1109)InstallationAvailable Control Options• Staging - No controller, but contactors are energized by provid

Page 110 - FIG. 3-6 – SEISMIC SNUBBER

2-41JOHNSON CONTROLSFORM 102.20-N1 (1109)2FIG. 2-60 – PRESSURE PROBE DIRECTIONFIG. 2-61 – AIRFLOW SWITCH CONNECTIONSTOP VIEW OF UNITPOSITIVE PRESSUR

Page 111 - ForM 102.20-n1 (1109)

JOHNSON CONTROLS2-42FORM 102.20-N1 (1109)InstallationELECTRICAL INSTALLATION1. Follow the wiring diagram on the inside of the terminal box.2. Supply

Page 112

2-43JOHNSON CONTROLSFORM 102.20-N1 (1109)2Humidier Option (Electric)Wiring this device is the responsibility of the installer. This device is not

Page 113

JOHNSON CONTROLS2-44FORM 102.20-N1 (1109)InstallationPIPING CONNECTIONSDo not remove bottom panel in pipe chase.When extended piping to or from coil

Page 114

2-45JOHNSON CONTROLSFORM 102.20-N1 (1109)2Coil PipingDo not test, clean and ush piping through this equipment.Isolate this equipment from press

Page 115 - PLAN (TOP) VIEW

JOHNSON CONTROLS2-46FORM 102.20-N1 (1109)InstallationWaterWater Coils - Hot Water and Chilled WaterConnect the water supply to the header connection o

Page 116 - FIG. 3-12 – SEGMENT RETAINER

2-47JOHNSON CONTROLSFORM 102.20-N1 (1109)2RETURNSUPPLYRETURNHOT WATER SUPPLYSTRAINERHOT WATER RETURNGLOBE VALVEGLOBE VALVEGATE VALVEGATE VALVE W/ HOSE

Page 117

JOHNSON CONTROLS2-48FORM 102.20-N1 (1109)InstallationWater TreatmentAny copper tube coils may be attacked by acid condensate. The practice

Page 118

2-49JOHNSON CONTROLSFORM 102.20-N1 (1109)2Steam TrapsFloat and Thermostatic (F and T) traps are recommended for all low or medium pressure appli

Page 119 - PRESSURE

JOHNSON CONTROLS8FORM 102.20-N1 (1109)Drains And Traps...

Page 120 - TEST PORT

JOHNSON CONTROLS2-50FORM 102.20-N1 (1109)InstallationFIG. 2-72 – INTEGRAL FACE AND BYPASS COIL (HORIZONTAL; TUBES, STEAM SHOWN)FACE DAMPERS CLOSEDBYPA

Page 121 - FIG. 3-20 – CONDENSATE DRAIN

2-51JOHNSON CONTROLSFORM 102.20-N1 (1109)2Flexible Connectors (VIFB Only)Return steam condensate headers, hot water supply, and return headers

Page 122

JOHNSON CONTROLS2-52FORM 102.20-N1 (1109)InstallationFIG. 2-75 – HOT WATER PIPING FOR IFBFLEXIBLECONNECTORHOT WATERRETURNSUPPLYHOT WATERVIFBCOILFLOWAI

Page 123 - NATURAL = 1,000 BTU/ CU FT

2-53JOHNSON CONTROLSFORM 102.20-N1 (1109)2TTSTEAM MAINDRIP TRAPSTEAMMAIN1/4" (6.4)PETCOCK CRACKEDOPEN FORCONTINUOUS AIRCHECKVALVEINVERTEDBUCKETTR

Page 124

JOHNSON CONTROLS2-54FORM 102.20-N1 (1109)InstallationFIG. 2-77 – TYPICAL PIPING AND SUNDRIES AT THE DX COILLD05171AMount thermal expansion valve bulb

Page 125

2-55JOHNSON CONTROLSFORM 102.20-N1 (1109)2DX Coil TypesThere are three basic types of coil arrangements used in eld erected split systems, interlaced

Page 126

JOHNSON CONTROLS2-56FORM 102.20-N1 (1109)InstallationCoil Design Fin HeightNon-stacked Stacked Figs. 2-79 through 2-83 ill

Page 127 - STEP 1 STEP 2

2-57JOHNSON CONTROLSFORM 102.20-N1 (1109)2DX Coil Circuiting And StagingOn stacked coils, a minimum of four coil circuits should be used to achieve fu

Page 128 - FOR REFERENCE ONLY

JOHNSON CONTROLS2-58FORM 102.20-N1 (1109)InstallationWhen the condensing unit has three compressors per circuit, two coil circuits should be use

Page 129

2-59JOHNSON CONTROLSFORM 102.20-N1 (1109)2Thermostatic Expansion Valves (TXV)Each coil distributor circuit requires its own Thermostatic Expans

Page 130

9JOHNSON CONTROLSFORM 102.20-N1 (1109)TABLE OF CONTENTS (CONT'D)3.0 STARTUP ...

Page 131 - 

JOHNSON CONTROLS2-60FORM 102.20-N1 (1109)InstallationThere are four basic components in a VAV system - an air-handling unit with airow control (i.e

Page 132 - TOP VIEW OF UNIT

2-61JOHNSON CONTROLSFORM 102.20-N1 (1109)2Condensate Drain TrapFor “Draw Through” applications install a trapped condensate drain line at unit d

Page 133

JOHNSON CONTROLS2-62FORM 102.20-N1 (1109)InstallationTwo or more drains on same side of unit must be trapped individually before drain lines can be co

Page 134

2-63JOHNSON CONTROLSFORM 102.20-N1 (1109)2FIG. 2-95 – RECOMMENDED DISCHARGE DUCT ARRANGEMENT WHEN TURNS ARE REQUIREDGASKET OR SEALANTGASKET OR SEALAN

Page 135 - START-UP

JOHNSON CONTROLS2-64FORM 102.20-N1 (1109)InstallationThe performance ratings of coils will be met only if the airow is uniform over the face of the c

Page 136 - Replaces 102.20-N1 (1108)

2-65JOHNSON CONTROLSFORM 102.20-N1 (1109)2Air FiltersIt is mandatory that lters be in place in the lter frames of each unit before putting the unit

Page 137 - ELECTRICAL INSTALLATION

JOHNSON CONTROLS2-66FORM 102.20-N1 (1109)InstallationFILTER LATCHESFIG. 2-98 – FILTER LATCHESUsed with 2" Perfectpleat, Premium or Premium HM and

Page 138 - FORM 102.20-N1 (509)

2-67JOHNSON CONTROLSFORM 102.20-N1 (1109)2Prelter / Final Filter Application or HM AND Varicel SH or 

Page 139 - OPERATION & MAINTENANCE

JOHNSON CONTROLS2-68FORM 102.20-N1 (1109)InstallationInstallation of 2” Perfectpleat, Premium or Premium HMThese instructions are for installing

Page 140 - 102.20-N1 (509)

2-69JOHNSON CONTROLSFORM 102.20-N1 (1109)2Installation of 4” Amair 300x Pleated FilterThese instructions are for installing a four inch (4&quo

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